Aluminum Radiator Profile
Thickened Aluminum Radiator Profile，Made of high-quality aluminum profiles, one-piece, corrosion-resistant, no rust, available in a variety of sizes.
- Product Introduction
Aluminum Radiator Profile
Precision Engineered Thermal Solutions for Industrial Applications
Products Description
Transform thermal management challenges into competitive advantages with our precision Aluminum Radiator Profiles. Engineered for demanding industrial environments, our custom extruded cooling profiles deliver superior heat dissipation through optimized fin geometry and high-conductivity alloys. Unlike off-the-shelf solutions, we design and manufacture application-specific thermal extrusions that integrate seamlessly into your systems - from power electronics to LED lighting - balancing peak thermal performance with structural integrity and cost efficiency.
Product Specification
Thickened Aluminum Radiator Profile,Made of high-quality aluminum profiles, one-piece, corrosion-resistant, no rust, available in a variety of sizes.
| Material Grades |
6063-T5 (Standard Balance) 6061-T6 (High Strength) 1070 (Max Conductivity) |
| Thermal Conductivity | 180-220 W/m·K |
| Profile Dimensions |
Width: 20-400mm Height: 10-200mm |
| Fin Thickness | 0.8-3.0mm (±0.05mm) |
| Critical Tolerances |
Straightness: ≤0.1% of length Cross-Section: ISO 2768-m |
| Surface Options |
Mill Finish Anodized (Clear/Black) Powder Coated (RAL Colors) |
Product Details
One-stop surface treatment
Polished, blasting, brushed, anodized, double-anodized, hard anodized, coating, electrophoresis, wood grain, laser engraving, silk screen painting etc.
Hydraulic linear bearing high precision cutting
Smooth cutting surface and high verticality.
The shallow teeth are not slippery, the thread is continuous, and the tapping pattern is clear.
One-piece molding, strong and durable
Anti-rust surface treatment, corrosion resistance, long service life.
Product Application
Our industrial radiator extrusion profiles excel in:
Power Electronics Cooling (IGBTs, SCRs, MOSFETs)
LED Lighting Systems (Streetlights, High-Bay, Stadium)
Electric Vehicle Components (OBC, DC-DC Converters)
Renewable Energy Equipment (Solar Inverters, Wind Controllers)
Industrial Automation (Motor Drives, PLC Enclosures)
Telecom Infrastructure (5G Base Stations, RRH Units)
Medical Imaging Devices
Test & Measurement Equipment
Manufacturing Process
Phase 1: Collaborative Design
• Thermal simulation (CFD analysis)
• Structural FEA validation
• Design for Manufacturing (DFM) review
Phase 2: Advanced Fabrication
1. Billet Preparation:
- Alloy verification
- Homogeneous heating to 450-500°C
2. Precision Extrusion:
- 1,200-2,500 ton presses
- Nitrogen-assisted die technology
3. Thermal Treatment:
Online quenching
Artificial aging (T5/T6)
4. Surface Enhancement:
- Automated anodizing lines
- Electrostatic powder coating
5. Value-Added Processing:
- CNC machining centers
- Laser cutting systems
- Automated tapping cells
Phase 3: Rigorous Validation
Coordinate measuring machine (CMM) verification
Thermal resistance testing (ASTM D5470)
Salt spray testing per ASTM B117
Cross-section metallurgical analysis
Why Partner With Us?
Custom Profile Specialists
2000+ unique aluminum radiator dies in production
Co-Engineering Approach
Technical collaboration from concept to production
Rapid Prototyping
Functional custom radiator profile samples in 7 days
Integrated Manufacturing
In-house tooling shop
24/7 extrusion capability
Complete finishing department
Why choose ZP?
Here Are Four Reasons Why You Choose Us
► Quality Assurance:
Automated optical inspection
Statistical process control
Material traceability
► Global Compliance:
CE marking support
Conflict minerals compliance
IMDS submissions
► Scalable Capacity:
Prototype to 500,000+ units/month
Dedicated production cells for OEMs
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