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Large Aluminum Skiving Heat Sink for Power System

This large aluminum skiving heat sink is used in power system  heat dissipation, server and other fields, aluminum thermal conductivity is good, plus the skiving fin technology can achieve the maximum heat dissipation area per unit volume, greatly improve the overall heat dissipation performance.

  • Product Introduction
Product Description

 

This large aluminum skiving heat sink is used in power system heat dissipation, server and other fields, aluminum thermal conductivity is good, plus the skiving fin technology can achieve the maximum heat dissipation area per unit volume, greatly improve the overall heat dissipation performance.

 

Conquer thermal runaway in high-power systems with our Large Aluminum Skiving Heat Sinks – engineered for 1-20kW power electronics demanding uncompromised reliability. Utilizing precision skiving technology, we manufacture monolithic power cooling solutions with fins down to 0.3mm thickness and aspect ratios up to 25:1, achieving 50% higher thermal density than extruded alternatives. Designed specifically for industrial power converter cooling, these custom-engineered sinks eliminate thermal interfaces while withstanding 15G vibration in EV fast-chargers, renewable inverters, and traction drives where failure is not an option.

 

 

 

Product Specification

 

Large aluminum heat sink material: Aluminum 6063

Large aluminum heat sink size: 350x320x70mm, can be customized

Large aluminum heat sink weight: 10 kg

Large aluminum heat sink application: Power system

Large aluminum heat sink process: skiving

 

Technical Superiority

 

Parameter Standard Extrusion Our Skived Solution
Max Power Density 150W/cm² 350W/cm²
Fin Aspect Ratio 8:1 25:1
Vibration Survival 5G 15G
Interface Layers 2-3 0

 

 

Product Features

 

Unmatched Thermal Density: 50 FPI skived power cooling assemblies for 300W/cm²+ heat flux

Zero-Interface Construction: Monolithic base-to-fin integrity eliminates TIM degradation

High-Frequency Vibration Survival: Laser-peened fin roots withstand 15G shock loads

Custom Topology: Multi-level skiving accommodates stacked IGBT/SiC modules

Direct Coolant Integration: Vacuum-brazed cold plates for liquid-cooled power systems

EMI Containment: Integrated Faraday cage designs

Corrosion Defense: 5,000hr salt spray protection (ISO 9227)

Weight Optimization: 40% lighter than copper alternatives

 

Products Application

 

Our large-scale skived thermal solutions excel in critical power environments:

 

EV Fast Charging Stations (350kW+ converters)

Solar/Wind Megawatt Inverters

Industrial Motor Drives (500HP+)

Rail Traction Power Systems

Data Center UPS Backup

HVDC Power Conversion

Welding Equipment Power Modules

Defense Radar Power Supplies

 

Why Choose Our Power Thermal Solutions?

 

► High-Power Specialists

120+ megawatt-scale skived deployments since 2018

► Mission-Critical Precision

±0.03mm fin thickness tolerance

100% CT inspection for >10kW units

► Rapid Emergency Deployment

Industrial skived heat sink prototypes in 10 days

72-hour crisis response for production downtime

► Certified Reliability

IATF 16949 processes

UL 508A component recognition

IEC 62477-1 safety packages

► Total Cost Leadership

60% lower lifecycle cost vs. bonded fin solutions

5-year thermal performance warranty

► Global Support

On-site failure analysis

Localized inventory hubs (NA/EU/Asia)

 

 

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